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cuting boards

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Dan
Posted: Sat Jul 29, 2006 5:09 am Reply with quote
Joined: 11 May 2005 Posts: 45 Location: USA
Hi I'm looking for the boards cut template maybe some one have one on computer in file ??I'm mean paper with perfect write shapes with pen.
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Dan
Posted: Mon Apr 30, 2007 3:26 am Reply with quote
Joined: 11 May 2005 Posts: 45 Location: USA
hello maybe you have it ?? this template to cuting with the roouter.
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CH3NO2JAY
Posted: Mon Apr 30, 2007 5:46 am Reply with quote
Joined: 13 Jan 2002 Posts: 7303 Location: Chicago
Best bet is to draw one up yourself since the desired shape is unknown at the moment. If you want a standard popsicle deck, just trace a existing one to your liking...
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Dan
Posted: Fri May 11, 2007 1:50 am Reply with quote
Joined: 11 May 2005 Posts: 45 Location: USA
CH3
As you know the tracing existing boards its not work. I have table router and I want to make new cutting template a. Its not simple couse every machine has another domensions on bit and bearing.
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skinny
Posted: Fri May 11, 2007 10:23 am Reply with quote
Joined: 12 Sep 2004 Posts: 2706
Ok dan here you go....
Make a drawing on a single veneer with your shape and the wheelbase marked, glue this to the top.....you will cut along this line. Then make a 12-14 ply laminate. Be careful to cut it out, then sand the edges perfectly straight up and down. Once the edges are done, make two handes for the top of the laminate. attatch the two handles along the centerline, on top. Coat the edges of the new template with some epoxy resin keeping it thin, to harden the edges against use. Next bolt on an uncut using the holes in template, to the bottom, and cut the blank out using a straight trimming head on your router. It takes some tries to get the egdegs right, but eventually you will make a router shape template that can cut perfectly sized decks everytime.
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Dan
Posted: Tue May 29, 2007 4:45 pm Reply with quote
Joined: 11 May 2005 Posts: 45 Location: USA
OK Skinny, I have got it.
My template is a plexyglass thin on 8 mm, bottom is template top is cutin board.
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CH3NO2JAY
Posted: Tue May 29, 2007 5:34 pm Reply with quote
Joined: 13 Jan 2002 Posts: 7303 Location: Chicago
^^^^^^^^

Skinny has a good method, sorry about the slow ass reply, it was not intentional, this thread just skipped by me again for some reason...
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skinny
Posted: Wed May 30, 2007 12:19 am Reply with quote
Joined: 12 Sep 2004 Posts: 2706
Dan wrote:
OK Skinny, I have got it.
My template is a plexyglass thin on 8 mm, bottom is template top is cutin board.


Yeah if your bearing iis on the bottom and trimmer is on top, this works......you will have to keep the deck very flat against the table, and you still might get variations.

You will need a seperate rounding machine.
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Guy90
Posted: Mon Mar 24, 2008 5:42 pm Reply with quote
Joined: 12 Mar 2008 Posts: 18 Location: Shrewsbury UK
Simple method, nice one skinny
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